1974 A Series Opel Manta Blog

The Opel Project blog has been setup to record the rebuild of my 1974 A Series Opel Manta.
OPEL
1974 A Series Opel Manta Blog
OPEL

1974 A Series Opel MantaFeatured

My 1974 A Series Opel Manta. Its been a long project and it still has a way to go before it looks like it use to back in the day. Now running a 2.0l+ CIH engine on full Webber Alpha engine management. Everything is custom made or adapted, from the full 2.5″ stainless steel exhaust, Wilwood racing calipers, Cosworth rear calipers, Hydraulic clutch, Chevey S10 clutch kit and lots more.. Read on for full details of the rebuild and hopefull one day pictures of her out on the road!

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Exhaust

Manifold Mock up

I have started to mockup the new exhaust header. After finding some pics of a company in the US who did a very nice system for an A series i have pinched a few ideas to see if it helps and one of those is to fit a bracket to the system and attach it to the gearbox, which will hopefully help to reduce and vibration on the system. Once i have it as i want i plan to give the car a couple of runs with my dodgy version on, with the view to having a proper one made…

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Exhaust

A Quick Update

So a quick update for anyone dropping by the site. Yes the car was on the road and i had 2 trips out in it, but the one thing that i have never managed to get sorted out properly was the exhaust and the manifold i spent so long adjusting and fitting just didn’t work and knocked too much. So as i knew it would drive me mad if i just carried on using the car i thought that it was best to take it off the road to fix it properly. I did a bit of googling and found…

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OPEL

Out for a proper run!!

So on Tuesday i had managed the pull the dash and get all the gauges working and hopefully the temp sender. So it was off down to Tesco’s to fuel up as the level was reading a bit low. With the new battery, i hoped it would start ok so as Tesco’s was not far i thought it was best to head there and back! Got there ok, the temp gauge was reading nicely and all the other gauges working great. Filled up, started up ok, so i thought, maybe a run a little further!! Once i got going she…

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OPEL

Time for the first shakedown!

Today was a big day! we finally hit the road for the first shakedown of the A series. Apart from a couple of niggles and i need a new battery as the battery doesn’t hold its charge, it was a good run around the block. The engine seems to have a nice bit of pull to it so I’m looking forward to the time when its run in and i can get it properly tuned and open it up! I need to get the temp gauge working as that not reading so I’m not to sure how hot she is…

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CIH Engine

Engine all setup!

Finally, the Omex loom is all setup and everything tested and now we are all balanced and setup and ready to go. I think there will be a few little tweaks needed to the balance once we have had a run but i think its good enough for a test run! I need to sort out why it looks like the alternator is not charging the battery? could be a loose wire so that is the next thing to sort out and then we are all set for the first run out for a very long time!!!!     http://www.theopelproject.com/wp-content/uploads/2020/05/The-Opel-Project.mp4

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Uncategorized

Cam timing info

CIH Cam and Ignition Timing  Originally Posted by GTJIM . . . Timing the cam is one of Opels little endearing foibles! Even the Factory Service Manuals cam be misleading as the drawing of the engine is actually WRONG in some of them – nice huh! Fortunately the picture of the crankshaft keyway position and the text is correct. The keyway in the crankshaftMUST face upwards and #4 cylinder be at Top Dead Centre with the camshaft turned so that the valves for #4 cylinder are closed ( the cut outs in the cam for access to the head bolts will be in the correct position as this setting). Once the cam wheel is…

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Opel Manta fitted with Omex 600 System
CIH Engine

OMEX 600 ECU Fitted to Opel Manta

This is going to be a bit of an ongoing post as i have started to prepare to fit the Omex 600 System to the Opel Manta and thought it would be good to update this post as i go along with diagrams, setup etc.. in case anyone else is looking to do the same thing as its quite hard to get much info. So i bought the Omex 600 to replace the Webcon Alpha system as they no longer make or support it 🙁 so long term it would have to go at some point as it would just…

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Opel Manta Halo Eye Lights
Lights

Opel Manta Halo Eye Lights

I just had to post this image of the Opel with the Halo Eye working at dusk just so you can see how they really suit the car 🙂 There is a previous post that explains how i setup the lights.  

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Opel Manta CIH Exhaust
Exhaust

Manifold Fitted

The manifold is now back on the car and all i need to do now is connect up the system and that is the exhaust all done. I can now connect up the steering and fit the inlets and throttle bodies.  

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Opel Manta CIH Exhaust
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Manifold all painted and ready to go back on.

When i went to have the car tuned it was clear that there were a few issues with the manifold not seating properly so i took it off and had the face machined flat and while i was there i thought it would be a good idea to get the manifold painted at the same time. I was going to just get a can of high temp paint and do it but as usual, after a bit of reading up on the best paint i came across quite a few reviews for POR15 High Temp Heat-Resistant Paint that were very…

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